Vacuum Heater Platens

Vacuum heater platens, also known as vacuum heating plates or vacuum hot plates, are heating devices used in various industries for temperature-controlled processing, such as in semiconductor, aerospace, and composite material manufacturing. These devices combine a heating element with a vacuum system to create a controlled environment for processing materials.

Vacuum heater platens typically contain a flat metal plate with integrated heating elements and a vacuum system. The heating elements provide uniform temperature distribution across the surface of the platen, while the vacuum system creates a sealed environment that can maintain specific pressure levels.

These heaters are used for applications that require precise temperature control and a vacuum environment, such as:

1. Semiconductor manufacturing: Vacuum heater platens are used to heat wafers during various processing stages to ensure uniform temperature distribution and prevent contamination from particles in the air.
2. Composite material manufacturing: Vacuum heater platens are used in the curing process of composite materials, providing uniform temperature and pressure, which is crucial for achieving optimal material properties.
3. Aerospace industry: Vacuum heater platens are used for bonding and curing processes of various components, such as carbon fiber composites, in aircraft and spacecraft manufacturing.

Vacuum heater platens help improve product quality and reliability by providing a controlled environment for temperature-sensitive processes.

BCE

https://bcemfg.com

+1 510-274-1990

HEM Sealed Heater™ - Bench Test to 250°C

In addition to optimizing liquid flow in space launches, more research and design facilities require a heater that will work in vacuum without outgassing the internal resistor and insulating materials.  Materials such as chromium and particles from the magnesium oxide begin to outgas.  Placing a vacuum barrier that keeps these particles in place and allows the operator to process without consistently replacing heaters, should increase productivity.

HEM Sealed Heater™/ Vacuum Chambers:

• Temperature range of -55⁰C to +200⁰C Sheath Temperatures
• Stainless steel 321 for heated zone, 304 Hem Sealed Cap   
• 18AWG to 32AWG Kapton®/polyimide Lead wires 
• 500Watt (± 10%) , 240 Volt, 1-phase   
• He Leak Tested = 5 x 10¯⁹ ATM, CC/sec or better 
• Hi-Pot Test 1K*2E 1 2 seconds (1500-2250VDC 0.5mA) 
• Meg-Ohm 20 to 4,000+ @ 500VDC 

OUTCOME:

This test was performed in atmosphere within a 3.5 hour time frame.  The temperature was held each hour after the initial ramp to sheath temperature as noted in the graph below.

The temperature of 200°C was held for the 2nd hour and then the heater was powered ~250°C and held until the test was complete after about 3.5 hours.  

At lower temperatures of ~200°C, the Hem Sealed™ Cap reached 60°C keeping the vacuum integrity as per the maximum heater transition temp of 70°C.  The maximum temperature on the sheath tested was to 250°C with the Hem Sealed™ Cap at 79°C.

Special note; if a heater block or other device being heated, the optimal bore diameter vs heater diameter for the best heat transfer should be +.0020” to +.0025”.

Drawing and more information here.

BCE

https://bcemfg.com

+1 510-274-1990

The Role of Vacuum Feedthroughs

Vacuum feedthroughs are devices that are used to allow electrical, optical, or fluid connections to pass through a vacuum chamber wall. They are essential in high vacuum applications because they allow for the passage of electrical power, control signals, and other types of data into and out of the vacuum chamber while maintaining the integrity of the vacuum.

There are several reasons why vacuum feedthroughs are important in high vacuum applications. First and foremost, they allow for the passage of electrical power and control signals into the vacuum chamber, which is necessary for operating many types of equipment and instruments that are used in high vacuum environments. For example, electrical feedthroughs can be used to power a vacuum pump, while optical feedthroughs can be used to transmit data from sensors or cameras that are located inside the vacuum chamber.

In addition to electrical and optical connections, vacuum feedthroughs can also be used to transport fluids, such as coolants or process gases, into or out of the vacuum chamber. This is particularly important for applications that require temperature control or precise gas delivery, such as in the case of thin film deposition or material processing.

Another important aspect of vacuum feedthroughs is that they can be designed to minimize the amount of outgassing that occurs, which is the release of gas from the feedthrough material into the vacuum chamber. This is important because outgassing can contaminate the vacuum environment, potentially causing damage to the equipment or samples inside the chamber.

Lastly, vacuum feedthroughs must be designed to withstand the high vacuum conditions and operate efficiently and reliably. These feedthroughs typically consist of a metal or ceramic stem with an epoxy, glass or ceramic seal that allows the electrical, optical, or fluid connection to pass through the vacuum chamber wall. The feedthrough stem must be sealed to the vacuum chamber wall without leaking, while the electrical, optical, or fluid connections must maintain their integrity under the high vacuum conditions.

In summary, vacuum feedthroughs play a crucial role in high vacuum applications, by allowing electrical, optical, or fluid connections to pass through the vacuum chamber wall while preserving the high vacuum condition. They also play a important role in controlling temperature, providing gases and maintain the integrity of the electrical, optical and fluid connections.

BCE

https://bcemfg.com

+1 510-274-1990