Large Capacity Clean Flow Heater from BCE

A compact, fast responding electric heating element for liquids and gases for all clean, fuel cell, bio-med, laboratory, food, and pharmaceutical applications.

- Parts cleaning

- Critical fluid heating

- Solvent replacement

- Biomass extraction

- Bio reclamation

- Semiconductor processing equipment

- Photoresist material

The MCF heaters can be used to heat media in-line with the process flow. The heater is cleaned with IPA and rinsed with DI water and then passivated. This process minimizes contamination of the media being heated. For liquids, the max outlet temperature is driven by the liquid media, for gases the max outlet can be 800°C. The internal element in most cases comes with a built-in thermocouple (K or J), which will monitor the heater and the media temperature. BCE prefers grounded junctions, meaning grounded to the sheath of the internal heater. By having this configuration, the heating element is in direct contact with the media, hence maximum efficiency.

The MCF-Stream was designed in such a way that the delta-T between the ni-chrome internal element and the sheath of the heater is at a minimum. By keeping the delta-T to a minimum the life of the element will be optimal for most applications.

BCE

21060 Corsair Blvd. Hayward, CA 94545

510-274-1990

https://bcemfg.com

BCE Hi Temperature Puck Heater - 200mm

Background:

Industrial & semiconductor applications require high heat in a centralized location. BCE designed a heater platen with the goal of 900⁰C operation, fast ramp & soak of at least 800⁰C. When tested in our BCE Lab in Hayward California, we were able to push this heater further and achieved upwards of 1,050°C

Ramp Time:

• Test#1 23°C to 800°C, 29 Min. (without Insulation)
• Test#2 23°C to 800°C, 13 Min. (with 2" Insulation)
• Test#3 23°C to 900°C, 17 Min. (with 2” Insulation)
• Test#4 23°C to 950°C, 18 Min. (with 2” Insulation)
• Test#5 23°C to 1,000°C,19 Min. (with 2” Insulation)

Temp. Uniformity:

After the heater stabilized from 800⁰C to 950⁰C, the surface thermocouple on the edge to the internal thermocouple (approximately 180⁰ away), there was a 1% to 2% delta.

Scope:

• Material: 304 Stainless Steel with Inconel Heat Source
• Stainless Steel CF or KF flanges of various sizes, with heat sink near heater outlet
• 200mm Ø x 0.50” Thick
• Vacuum, He Leak Test available
• 700VDC, Hi-pot, 1mA current leakage
• 5mΩ @ 500VDC prior to shipping

Outcome:

Ramped heater from 23°C to 1,000°C in 19 min. under 2” thick ceramic fiber insulation. The heater was held at this temperature for 1 hour, and it intermittently hit 1,050°C.

This video shows a test in atmosphere with no insulation which is less efficient but more interesting to look at.

BCE does not recommend operation above 900C as this can drastically impact the life of the assembly. Furthermore, high-temperature operations should be in a vacuum/oxygen-free environment, and use of insulation is advised.

BCE Mfg.

21060 Corsair Blvd. Hayward, CA 94545

510-274-1990

https://bcemfg.com

Season's Greetings and Happy New Year!

Advancing Semiconductor Technology with BCE's Vented Hole Heater Chuck

Securing Your Wafers: BCE's Vented Hole Heater Chuck

When it comes to semiconductor manufacturing, precision and reliability are non-negotiable. That's why BCE's Vented Hole Heater Chuck plays a crucial role in ensuring the success of your processes. Let's dive into the key benefits that this innovative product offers:

Unwavering Wafer Stability

In the intricate world of semiconductor processing, wafers are subject to various steps and maneuvers. To maintain the utmost precision and consistency, wafers must stay firmly in place. Our Vented Hole Heater Chuck employs vacuum holes that generate a powerful suction force, keeping your wafer securely affixed to the chuck's surface. This means no more worries about unwanted movement or misalignment during processing, translating to precise, reliable results every time.

Eliminating Air and Gas Imperfections

Wafer surfaces and chucks, while engineered with the utmost care, may not always be perfectly flat or smooth. Microscopic imperfections, particles, or trapped air between the wafer and the chuck can spell trouble for the quality of your processes. BCE's Vented Hole Heater Chuck comes to the rescue by providing a channel for the escape of trapped air and gas. This ensures optimal contact between the wafer and the chuck, enhancing adhesion and minimizing any reduction in quality.

Optimized Heat Transfer

In critical processes such as wafer bonding and thin-film deposition, precise temperature control is paramount. The Vented Hole Heater Chuck excels in this regard as well. By ensuring improved and uniform contact between the wafer and the chuck, it facilitates efficient heat transfer. This is a fundamental requirement for semiconductor processes, where temperature control can make or break your desired outcome.

Defying Contaminants

The Vented Hole Heater Chuck doesn't stop at just securing your wafer; it also takes an active stance against contaminants. In semiconductor environments, even the tiniest particles, like dust or debris, can compromise the end product. Our vented vacuum holes act as a barrier, preventing the entrapment of such contaminants between the wafer and the chuck. This significantly boosts the cleanliness of your process, reducing the risk of defects or contamination on the wafer's surface.

BCE's Vented Hole Heater Chuck is your trusted partner in the semiconductor industry, offering rock-solid stability, impeccable heat transfer, and stringent contamination prevention. With this 4" wafer heater chuck, you can maintain a secure connection between your wafer and the chuck while ensuring the removal of air and gas, all in the pursuit of top-tier precision and quality. In the world of semiconductor manufacturing, this level of precision and cleanliness is the bedrock for producing high-quality devices that meet and exceed industry standards. Trust in BCE's Vented Hole Heater Chuck to elevate your semiconductor processes to the next level of excellence.

BCE
21060 Corsair Blvd. Hayward, CA 94545
510-274-1990
https://bcemfg.com

Precision Electric Heaters, Thermal Solutions, and Vacuum Feedthroughs

In the fast-paced world of high-tech industries, one-size-fits-all is a myth. BCE understands this. That's why we specialize in custom electric heaters, thermal solutions, and vacuum feedthroughs, meticulously designed to meet the exacting demands of the semiconductor, space, aerospace, packaging, analytical instrument, and medical instrument industries. BCE's custom vacuum feedthroughs ensure pristine, uncompromised connections, anchoring your operations in reliability.

Aerospace & Space, Semiconductor, Analytical & Medical Instruments, Packaging Industry

Pushing the boundaries of exploration demands tools that can withstand the challenges. BCE's products are engineered to perfection, ensuring they function seamlessly even in the harshest conditions of outer space. In industries where micrometers make a difference, BCE delivers. Our custom electric heaters and vacuum feedthroughs are at the heart of groundbreaking discoveries. From rockets to semiconductor machines to medical instruments to packaging, we design products that enhance efficiency, speed, and reliability, ensuring your packaging operations run like a well-oiled machine.

Specialized Heater and Feedthrough Solutions

Our prowess in serving diverse industries is a testament to BCE Mfg. 's engineering brilliance and commitment to innovation. Our solutions aren't just products but enablers - paving the way for advancements, discoveries, and progress.

Your Challenge. Our Solution. Let's innovate together.

Revolutionizing Air Pollution and Emission Reduction with BCE's Clean Flow Heater

Air pollution is a global crisis that affects the health of millions of people and contributes to climate change. Organic waste management is another pressing issue, as improper disposal can release methane, a potent greenhouse gas. Addressing these challenges requires innovative solutions, and cutting-edge technologies are emerging as essential tools in this battle. One such technology that stands out is the air circulation heater, a crucial component within a more extensive system designed to combust organic materials while mitigating harmful emissions efficiently. BCE's Clean Flow Heater is a prime example of this technology, pivotal in revolutionizing how we tackle air pollution and emission reduction.

BCE's Clean Flow Heater: A Game Changer

The Clean Flow Heater by BCE is an advanced air circulation heater that provides precise temperature control and uniform heating and ensures efficient combustion of organic materials, which is crucial to reducing waste volume and destroying harmful organic compounds. The precision and uniformity of heating also help to optimize the performance of pollution control devices, such as catalytic converters and selective catalytic reduction units, which are essential for mitigating emissions of harmful gases like nitrogen oxides, carbon monoxide, and volatile organic compounds.

Advantages of Electric Heating

Electric heating elements, like the Clean Flow Heater, offer several advantages over traditional fossil fuel-based heating systems:

• They provide precise temperature control, which is crucial for catalytic conversion and selective catalytic reduction.
• Electric heating is often more energy-efficient than burning fossil fuels for heat.
• Electric heating elements can be designed to fit into various pieces of equipment and can be easily controlled to provide the required heat.
• Using electricity for heating can result in lower emissions of pollutants, mainly if the electricity is generated from renewable sources.

While the Clean Flow Heater is a critical component in the fight against air pollution and emissions, it is part of a more extensive system that includes various equipment and processes, such as incinerators, regenerative thermal oxidizers, catalytic converters, and selective catalytic reduction units. These systems work together to efficiently combust organic materials, capture pollutants, and convert harmful gases into less toxic substances like carbon dioxide and water vapor. Implementing a holistic approach that combines advanced technologies like the Clean Flow Heater with other pollution control equipment and processes is essential for effectively tackling air pollution and emission reduction.

Innovative technologies like BCE's Clean Flow Heater are playing a pivotal role in the fight against air pollution and the effective management of organic waste. By providing precise temperature control and uniform heating, the Clean Flow Heater helps to optimize the combustion of organic materials and the performance of pollution control devices, which, in turn, contributes to reducing the volume of waste, destroying harmful organic compounds, and mitigating emissions of toxic gases.

BCE

21060 Corsair Blvd. Hayward, CA 94545 

510-274-1990

https://bcemfg.com

The BCE Hi-Temp Puck Heater

Introducing the Hi-Temp Puck Heater

The demand for high temperature applications in various industries such as vacuum chambers, laboratories, green energy, and 3D printing has led to the development of the innovative Hi-Temp Puck Heater. Designed to deliver exceptional performance and precision, this compact heating solution is capable of reaching temperatures up to an impressive 1,000°C, with intermittent temperatures exceeding 1,100°C.

Unmatched Performance and Reliability

One of the key highlights of the Hi-Temp Puck Heater is its remarkable temperature range, spanning from 50°C to +1,000°C, making it suitable for a wide range of industrial applications. Whether you need consistent high heat or intermittent bursts of extreme temperature, this heater has got you covered with a built-in thermocouple for precise temperature control.   

Constructed with high-grade stainless steel, the Hi-Temp Puck Heater ensures durability and longevity. Its compact design, measuring just 2.5" in diameter and 0.56" thick, allows for easy integration into existing systems without compromising space or efficiency.

Versatile Flange Options

To accommodate different setups and requirements, the Hi-Temp Puck Heater offers stainless steel CF or KF flanges in various sizes. This versatility ensures seamless compatibility with a range of vacuum chambers and other industrial equipment.

Reliable Testing and Certification

Prior to shipping, each Hi-Temp Puck Heater undergoes rigorous testing to ensure quality and reliability. The heaters are subjected to vacuum and helium leak tests, guaranteeing their suitability for high-pressure and demanding environments. Furthermore, the units undergo a 700VDC hi-pot test with a 1mA current leakage inspection to ensure electrical safety. With a resistance of 5mΩ at 500VDC, these heaters are built to perform consistently and reliably.

Unprecedented Heating Performance

In a recent application conducted at our BCE Lab in Hayward, California, we put the Hi-Temp Puck Heater to the test. The customer's specific requirements called for rapid heating and temperature stability. To exceed expectations, we pushed the heater to its limits, achieving an impressive ramp-up from 27°C to 1,000°C in just 15 minutes. This remarkable heating capability was facilitated by a 1" thick ceramic fiber insulation, ensuring optimal heat retention. Even more impressive, the heater maintained a steady temperature of 1,000°C for a duration of one hour, with intermittent temp to 1,100°C. You can witness the exceptional performance of the Hi-Temp Puck Heater in action by watching the video below.

https://bcemfg.com

510-274-1990