Showing posts with label ceramics. Show all posts
Showing posts with label ceramics. Show all posts

Attending MD&M West and the Value of Exhibitions

medtech world
Visit BCE at booth 2184
This week BCE is exhibiting at MD&M West (Medical Design and Manufacturing West) in Anaheim, CA. While the title implies medical equipment design, the exhibition also includes packaging equipment and other related equipment. The show runs Feb. 9, 10 and 11.

MD&M is the world's largest medical design and manufacturing exhibition. It "offers three days of technical presentations, hands-on design workshops, demonstrations and ticks and tricks to help you stay ahead of the game in 2016."

Representatives from many well-know "Medtech" companies will attend and a full 3 days of presentations are planned. Some of the more interesting titles are "The Creative Keys: How to Turn a Thought Into a Thing with Ease and Grace", "New Product Development Technologies and NexGen Applications", and "Leading the Smart Manufacturing Revolution".

BCE's Applied Resistance Group will showcase its thermal system design capabilities, advanced ceramics machining, laser machining, and thick film circuits and heaters. BCE is quickly developing a nation-wide reputation as an excellent partner for these products.

BCE Applied Resistance
BCE is exhibiting their
years of experience in
thermal system design,
thick film, laser machining,
and advanced ceramics.
BCE has decades of hands-on experience with thermal systems and advanced ceramics. The result is a strong expertise in analytical instrumentation, semiconductor equipment, photovoltaic devices, medical equipment, plastics processing machinery, foodservice equipment, packaging machinery, aerospace technologies, and laboratory R&D.

Exhibitions and trade shows are great places to network and build business relationships. Face-to-face contact with prospective customers and vendors provide an opportunity for strong business relationship foundations. Meeting with someone in person is far better than meeting online.

One huge benefit of attending an exhibition is the ability to meet large numbers of helpful people in one place. When attending an exhibition, it's best to plan ahead and utilize your time efficiently. Set up appointments in advance so that you don't waste time wondering. Make a list of booths and people you really want to get to know. And please, stop by the BCE booth (2184) - you'll be glad you did.

Engineered Thick Film Heating Elements

Thick film heating elements were developed as an outcropping of long-time technology used for production of printed circuit boards and hybrid circuitry. The term “thick film” refers to the resistance circuit (or heating element) that is deposited by a screen printing process, typically 0.0005” thick and deposited on a ceramic or metal substrate.

A thick film heating element provides precise layout of the resistance element exactly where the heat is required. Additionally, intimate contact of the heating element to the substrate is guaranteed delivering maximum heat transfer by eliminating any air gap there between between the heating element and the substrate.

Thick film heaters give engineers broad design flexibility of the heating circuit itself. Designers can precisely distribute heat where its required and also dictate the uniformity in temperature distribution. This design flexibility can be applied to curved and irregular shapes, as well as flat, to accommodate custom heating applications.

Highly machined ceramic parts, with intricate designs, high dielectric properties,  and smooth surfaces are ideal for thick film heating elements. Advanced ceramic's chemically inert, non-porous properties facilitates the careful and exact control of the trace pattern and trace dimensions, thus providing a “heated part” approach to equipment design.

Features of Ceramic Thick Film Heaters:
  • High dielectric
  • High thermal efficiency
  • Very rapid heating
  • Uniformity of heated area / pattern
  • High watt densities
  • Chemically inert
  • Custom shapes and sizes
  • Custom wattages and voltages
  • Embedded temperature sensors
Thick film heating elements are used in many industries today, particularly in advanced technologies such as analytical instruments, medical equipment, aerospace, semiconductor, and research & development.

BCE, located in the San Francisco Bay Area, has decades of experience in consulting, designing, and applying thick film heaters. Their reputation has grown nationally as a premier custom thermal solutions provider.  For more information, contact:

BCE
21060 Corsair Blvd
Hayward, CA 94545
Phone: (510) 274-1990
Fax: (510) 274-1999
E-mail: sales@belilove.com
www.belilove.com

Engineered Ceramics for the Analytical, Semiconductor, Electronics, Defense, Medical, and Aerospace Industries

advanced ceramics machining
Advanced ceramics machining
Ceramics are inorganic, non-metallic materials made from compounds of a metal and a non-metal. They include such compounds as oxides, nitrides, and carbides. Ceramics are typically insulators (electrically and thermally), but their properties can vary widely - for instance some ceramics actually belong to the super-conductor class. Advanced ceramics, such as alumina, zirconia, silicone carbide and silicone nitride are very resistant to corrosive chemicals and high temperatures. They posses higher stiffness and lower fracture toughness than metals.

Ceramics behavior under mechanical, thermal and chemical stress differs widely from other materials such as metals, which makes machining ceramics very difficult and requires knowledge, experience, equipment, and expertise. As the need for higher performance / higher precision parts has increased, advances in ceramics machining has overcome many of yesterdays machining challenges, and today's high-tech processes are yielding extremely close tolerance parts and ultra precise shapes.

Ceramic machining is the process of shaping the advanced ceramic material into high precision parts used in industry. Machining removes unwanted material by mechanical means, using very hard abrasive particles. If the machining is done before sintering (to achieve a "near-net-shape" to save time and money), the ceramic is referred to as in the "green state". Green state machining offers considerable advantages in quality, lower production costs, and manufacturing flexibility.

Grinding, the material removal process where abrasives is used, is the most prevalent machining process for advanced ceramics. Polycrystalline diamond and cubic boron nitride are the grinding materials of choice because of their hardness. Their particles are fixed to a grinding tool (or wheel) via resin or vitreous bonding, and are turned against the ceramic part at high speeds. Variation in grinding efficiency is a challenge though, due to the constant changing state of the grinding tools because of wear and abrasion.

The following chart is a helpful reference guide to the properties of some common advanced ceramics (click on chart for larger view).
For any inquiry on precision machined ceramics or thick film ceramic heaters, contact BCE at:

21060 Corsair Blvd
Hayward, CA 94545
Phone: (510) 274-1990
Fax: (510) 274-1999
www.belilove.com
E-mail: sales@belilove.com